Lockheed Martin "Polecat"

A little late on this -- just getting this blog resurrected here -- but check this out:



It's the high-altitude almost-all-composite no-tail Lockheed Martin "Polecat" UAV. (Click the image for the full-resolution version.)

With a 90-foot wingspan and a tailless design, the "Polecat" UAV looks like a smaller version of the B-2 stealth bomber. And like the B-2, the drone has been built to be stealthy and sneaky. But the twin-engine Polecat is "90 percent composite materials, rather than metal," the L.A. Daily News notes. "The vehicle is also made from less than 200 parts," adds Aviation Week. "Adhesives are used rather than rivets, decreasing the amount of labor needed to construct it -- that approach also contributed to a lower radar cross section inherent in the design."

The Polecat has taken two subsonic flights, around 15,000 ft. But, eventually, the idea is to fly it 60,000 and higher -- and break the sound barrier. Up there, contrails don't form, Jane's observes, so the plane can stay hidden even better. Plus, Lockheed wants to see how its composites hold up at high altitudes.

Text from Defense Tech. Also, check out the following from New Scientist:

The Skunk Works thinks a technique called 3D rapid prototyping, or "3D printing", is the best way to lower costs.

In rapid prototyping, a three-dimensional design for a part - a wing strut, say - is fed from a computer-aided design (CAD) system to a microwave-oven-sized chamber dubbed a 3D printer. Inside the chamber, a computer steers two finely focussed, powerful laser beams at a polymer or metal powder, sintering it and fusing it layer by layer to form complex, solid 3D shapes.

The technique is widely used in industry to make prototype parts - to see if, for instance, they are the right shape and thickness for the job in hand. Now the strength of parts printed this way has improved so much that they can be used as working components.

About 90 per cent of Polecat is made of composite materials with much of that material made by rapid prototyping.